15.2 Implementation of Inventory Control and Kitting

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Implementation of Inventory Control and Kitting

Material handling in any company is a detailed process and many leave it as the last of the implementation issues. But there are tens if not hundreds of thousands of dollars running through material purchases, inventory, and installation and service. The execution of a controlled material handling system is crucial as a company grows, so shrinkage, theft, reclamation, and general stocking systems are providing a quality outcome for the company teams.

Material Handling and Order Replenishment

Order replenishment is a key process in leaning out your inventory and conservation of working capital. Establishing the proper inventory is a first step, and then we need a system to re-order as well as maintain seasonal levels. This video break down the elements of a working material-handling and order-replenishment system.

Run Time: 36:44

Inventory Bin Systems for Material Handling & Replenishment

The material-handling systems in most companies are not effective in keeping proper inventory on hand in each vehicle, and in fact often lead to inventory increases and shrinkage as a result. Use the bin system of replacing used inventory along with the kitting procedure. Study this best practice video and work on your own bin replenishment processes.

Run Time: 12:43

Truck Inventory Stock and Replenishment

Use this article to define your truck inventory. Most companies struggle with setting up a standard system of inventory and making each truck consistent. Use these ideas to help you facilitate a truck inventory plan, then you can get serious about the 80/20 rule and stock the key essential items.

Inventory Control Action Plan - A Step-by-Step How-to

The inventory control process is driven by steps and basic controls. These controls form the foundation of how a company knows what to order, what to use based on season or segment of business, some basic KPI's for stock versus non-stock items, purchase orders and material requisitions. Use this action plan to edit your own step-by-step material control process.

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